REBEL CRUSHER

The REBEL CRUSHER HAS NO EQUAL when it comes to making and/or saving you MONEY crushing concrete, stone, asphalt and more! The REBEL is designed for your SUCCESS!   It is the PERFECT size and weight! Worldwide, the REBEL CRUSHER is a PROVEN WINNER!

•  The REBEL CRUSHER is U.S. PATENTED, meaning that it is “ONE OF A KIND”!
• We are the ONLY MID-SIZED JAW CRUSHER/SCREENER IN THE WORLD that can be transported legally (no permit) throughout the WORLD!  NOT TOO BIG AND NOT TOO SMALL.  We are the MOST HIGHLY MOBILE CRUSHER/SCREENER in the WORLD!  Fewer FREIGHT COSTS translates into MORE PROFIT!
• For EXPORT PURPOSES, the REBEL CRUSHER can be folded up and partially disassembled to fit into a HIGH CUBE OCEAN CONTAINER!  WOW!!
• MODULAR DESIGN: Nearly every component on the REBEL CRUSHER is bolted rather than welded to allow easy access to parts and service areas.
• The REBEL CRUSHER DIFFERS from the large overweight machines in that it is LESS EXPENSIVE to own and operate, burns LESS FUEL, and produces BEAUTIFUL PRODUCTS!

VERSATILITY: 

The REBEL CRUSHER can tackle nearly ANY application; small, medium and large!  It has the ability to pre-screen, crush, and separate crushed material into three(3) separate stock piles;  remove rebar, remove wire and steel at the SAME TIME!  REBEL CRUSHER can track and crush without stopping. We can crush and screen the following: Asphalt, Concrete w/ or without wire and rebar, brick, block, most rock, sand, clay, glass, toilet bowls, sinks, computers, TVs, some wood, and nearly anything that is brittle!  The REBEL can track into the middle of a city and is inconspicuous.  Our unique discharge conveyor heights are deliberately lower to minimize dust production. Our fuel-efficient diesel is very QUIET and is able to power up to three(3) additional conveyors.

FEATURES:

Where do we begin?  The REBEL CRUSHER is available with nearly every imaginable feature.  It is the “SWISS ARMY KNIFE” of the industry.  You may never use all of the REBEL’s “INNOVATIVE features”.  However, if you are bidding a job and you own a REBEL, it is nice to know that you can probably tackle any job because you have the NECESSARY feature(s) on the machine.  HERE IS A SHORT LIST OF REBEL CRUSHER FEATURES:

1. Variable speed, low feed height, HEAVY-DUTY Feeder.  Our Heavy Duty feeder features “MINE-DUTY” IMPACT Idlers with 4140 OVERSIZE STEEL SHAFTS specifically designed to handle being continuously fed large chunks of material.  When dumping, our feeder absorbs the shock load, producing very little dust and reduced noise. Having the feeder on an angle allows the loader operator to SEE what is in the Feeder/Hopper.  No need to build a ramp or have a huge machine to feed the REBEL.  However, you can feed the REBEL with just about any machine,  ranging from skid steers to excavators to front-end loaders reducing your investment in “yellow iron”.
2. The DIRT/PRE-SCREEN is positioned between the feeder and the crusher.  This HIGH FREQUENCY pre-screen filters out the material that you do not want to mix in with the finished crushed product.  The pre-screen has adjustable throw and action allowing operators to screen out the most wet, sticky or difficult material.  The pre-screener also has a removable deck allowing operators to change the size of the pre-screen mesh in order to produce a screened product prior to the crusher. Operators can also install a “blank off” plate on the pre-screener when it is necessary for all of the material to go into the crusher. This is an invaluable feature!  Imagine if you have red clay or sticky dirt that is mixed in with a pile of concrete.  The REBEL pre-screen can be adjusted to remove nearly all the unwanted product so you do not contaminate your finished crushed product.  The PRE-SCREEN also INCREASES overall PRODUCTION and reduces wear by ONLY allowing material into the crusher that needs to be crushed.
3. The FOLDING SIDE DIRT CONVEYOR is positioned under the DIRT/PRE-SCREEN and carries all of the material that passes through the screen and discharges it into a neat pile.
4.  The REBEL JAW IS UNIQUE!  With a HUGE FEED OPENING and the ability to tighten down without choking, it is a “one of a kind” design.  In addition, the crusher can operate forward or backward by simply flipping a switch on the remote control!  This handy feature can clear “bridging” issues common when feeding slabs.  In addition, the machine features a “Simple adjustment” with traditional shims that are easy to install. The REBEL’s main wear parts are the same part number and can be swapped or flipped to maximize wear part life!  The four main bearings are oversized and are fitted with remote easy access grease fittings. The JAW can be tightened to produce a product that is nearly 100% passing 1 ½” minus WITHOUT the use of the 2-deck screen!!!!  Conversely, the jaw can be opened up to make large rip rap/4” plus/minus product.
5. SWAP CRUSHERS! Change from a JAW CRUSHER to an IMPACT CRUSHER in a matter of hours!  This incredible option allows operators to have only one REBEL CRUSHER with the ability to have either a jaw or an impact crusher. *All machines come standard with one style of crusher.
6. The SELF-CLEANING PERMANENT MAGNET hangs over the main product conveyor.  It removes unwanted metal from the main crushed product and discharges it onto a urethane chute to be stockpiled. It is adjustable to increase its effectiveness.
7. The DOUBLE-DECK SIZING SCREEN is positioned at the end of the main product conveyor. This HIGH-FREQUENCY screen filters out and sizes all of the crushed products. The throw and speed are adjustable.  There are a wide range of mesh sizes available. The screen mesh is wedged in and can be added or removed with EASE allowing operators to produce an infinite array of sizes and stockpiles exactly like a “ROCK QUARRY”.  In addition, the screen can be removed completely when only one product is desired, for example, 4” rock.
8. THREE(3) removable and folding side product CONVEYORS effectively discharge the screened products into stockpiles. The conveyors are easily folded in or out and feature adjustable skirt board rubber to ensure all material is stockpiled with minimal spillage. In addition, ALL REBEL CRUSHER conveyor belts are pre-spliced and cut to the exact size required. This allows for simple and fast ordering and installation as installers only have to wrap the belt and place the supplied steel pin or cord through the splice.  No measuring, drilling or wrench work is necessary when belt replacement is required!
9. Weighing in at around 18 tons and folding up within legal dimensions, the REBEL can be transported anywhere WITHOUT a transport permit and is engineered to be stable and able to climb and descend most grades.  The REBEL CRUSHER is well balanced and is equipped with a special heavy-duty track drive system.  The drive system has AUTOMATIC BRAKES.  THIS STANDARD FEATURE IS ESSENTIAL WHEN DESCENDING LONG STEEP GRADES or stopping while climbing a grade.  The track system allows the REBEL to crush and track at the same time.  OPERATED by the Radio remote control, the REBEL can be tracked and transported with ease.  Also, on small city job sites, the REBEL can rotate in a complete circle if needed.  Tracks are lower profile steel pads to prevent damage to roads while still offering adequate grip when off-road. An optional “bolt-on” rubber pad system is available to further protect surfaces the REBEL CRUSHER tracks over.
10. ROBUST POWER SOURCE!  A crusher’s feed opening, production, and capabilities are all related to its power source.  The REBEL features a Volvo-Penta Diesel (water cooled) engine that is not only fuel-efficient but also has plenty of power when needed.
11. LOW FUEL SHUTOFF FEATURE: A flashing red light will go off to alert users the machine is low on fuel.  If fuel is not added soon, the machine will shut off automatically BEFORE it runs out of fuel!
12. An optional hydraulic QUICK DISCONNECT system allows users to expand and add additional components to the REBEL CRUSHER.  For example, additional stockpile conveyors can be operated off the standard power source.
13. DUST SUPPRESSION ‘STANDARD FEATURE ON EVERY REBEL”!! Our system is simple and is designed to minimize water usage while providing ample dust suppression. Able to operate from a “garden hose”, the “low volume” spray jets create a “fine mist” in strategic areas.  Optional “on board” water pumps and water tanks are available.
14. REMOTE CONTROL: Operate ALL features of the REBEL CRUSHER, including Variable Speed, from a distance. Most users keep the remote control in the cab of the machine that is feeding the REBEL. Operate the entire machine from inside the cab, in your truck, or even in your OFFICE! It doesn’t get any better or easier!

PARTS AND SERVICE:

At R.R., we are PASSIONATE about our clients’ needs and strive to offer the BEST SERVICE, SUPPORT and PARTS AVAILABILITY in the industry.  As the manufacturer of the REBEL CRUSHER, CRUSH-ALL, CRUSHKING, SCREENKING, and the SWING SCREEN, we stock nearly every nut and bolt. All machines are delivered with a detailed parts and service manual that explains parts replacement and service. Our Parts Department will make every effort to ship parts the same day they are ordered. Whether you are working with an R.R. distributor/dealer or dealing directly with the factory, your needs will be met promptly and professionally.

Our Parts or Service Department stands ready to answer any of your questions via email: sales@rrequipment.com or phone: 803-416-5200 ext. 2.  In addition, ON-SITE Service is available through our global dealer network or direct from the factory.  Our Factory service technicians travel throughout the world when needed.  We have been to the remote jungles of Peru, India, Australia, Alaska, France, Africa, Mexico,  all 50 states and Canada to name a few.

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