Every minute your crusher sits idle — waiting for a loader to clear a stockpile or a truck to haul material away — is money walking off your jobsite. Poor material flow is one of the most overlooked causes of lost productivity in crushing operations, and it costs contractors far more than they realize. The fix is straightforward: pair your Rebel Crusher with the right conveyor system and you transform a stop-start operation into a continuous, high-output workflow.
At R.R. Equipment, we supply both the Rebel Crusher and a full range of conveyor solutions — because the machine doing the crushing is only half the equation. Here’s how combining these two pieces of on-site material processing equipment can improve your jobsite crushing workflow efficiency and help you get more done in less time.
What Is the Rebel Crusher?
The Rebel Crusher is R.R. Equipment’s flagship crushing and screening system — and there’s nothing else quite like it on the market. Built in the USA, it functions as both a jaw crusher and an impact crusher depending on configuration. Key features include a large feed opening, an integrated screening system that separates finished product on the fly, track-mounted mobility, a built-in magnet conveyor for automatic rebar separation, and multiple output conveyors for producing several aggregate fractions simultaneously.
The Rebel handles concrete, reinforced concrete, asphalt, brick, natural stone, rock, sand, and gravel — making it equally capable on a demolition site, a quarry, or a road repair project. Browse R.R. Equipment’s crusher applications to see how it performs across different material types.
What sets the Rebel apart is its ability to produce multiple sized, usable products in a single pass. Rather than generating unsorted rubble, it delivers clean, spec-grade aggregate ready for immediate reuse or sale — with simple diesel-hydraulic operation and a return on investment that larger, more complex machines can’t match.
The Role of Conveyors in a Crushing Operation
A crusher without a conveyor is like a production line with no exit. Conveyors move finished material away from the crusher, build organized stockpiles, and keep the entire workflow running without manual intervention. R.R. Equipment carries a full line of mobile and radial stacking conveyors suited to a wide range of setups.
Mobile stacking conveyors are straight, track mounted or portable units that move material from the crusher discharge to a stockpile at a fixed angle — ideal for smaller operations or sites with frequent relocation needs.
Radial stacking conveyors add a pivoting, arc-shaped movement that allows the conveyor head to sweep across a wide radius and build a much larger, fan-shaped stockpile without moving the base unit. For high-volume operations or sites with limited loader access, a portable crushing and stacking conveyor in radial configuration is typically the more productive choice.
Without a conveyor, finished aggregate has to be cleared manually or with a wheel loader — creating bottlenecks where the loader either blocks the feed operation or forces the crusher to stop entirely. A properly sized conveyor eliminates this, freeing the loader to focus on feeding rather than managing discharge.
How Combining a Rebel Crusher with a Conveyor Boosts Efficiency
The defining advantage of a Rebel Crusher conveyor system is uninterrupted material flow. The Rebel’s discharge conveyor feeds directly into the stacking conveyor, which continuously builds the stockpile at a safe distance from the crushing zone — no pile-up, no stoppages, no scramble to clear material between buckets.
This continuity directly reduces idle time. In a crusher-only setup, the machine frequently stops while discharge material is managed. Add a conveyor and the crusher runs without interruption — feed goes in, finished product goes out, and the operation maintains its rhythm from start to finish. The result is consistently higher output per shift compared to crusher-only setups working the same material.
A radial stacking conveyor also keeps the jobsite footprint compact. Rather than an unmanaged pile crowding the crusher and loader, you get a neat, accessible stockpile built in a controlled arc — keeping the working area clear and safe.
Choosing the Right Conveyor for Your Rebel Crusher
Conveyor selection starts with two questions: how far do you need to move material, and how large does your stockpile need to be?
- Shorter mobile stackers suit confined sites and operations that relocate frequently
- Longer radial stackers are best for high-volume output where maximizing stockpile capacity matters
- Portable conveyor setups are ideal for contractors running the Rebel across multiple jobsites — fast to set up, easy to transport, and reliable across changing site conditions
The R.R. Equipment team can match conveyor specs to your specific Rebel Crusher model and site conditions. Contact us for a tailored recommendation, and explore financing options to invest in a complete system without tying up working capital.
Applications Where This Setup Excels
Concrete and demolition recycling. The Rebel processes reinforced concrete and mixed demolition debris while the conveyor builds a clean stockpile of recycled aggregate ready for reuse as road base or backfill. See our concrete crusher solutions.
Asphalt recycling and road repair. Reclaimed asphalt pavement (RAP) runs through the Rebel and onto a stacking conveyor, producing reusable base material on-site without a haul truck in sight. Explore asphalt crushing options.
Aggregate production. For contractors producing spec-grade base aggregate from quarried stone or demolition material, the Rebel’s integrated screen combined with a radial stacker creates an efficient, low-overhead production setup.
Sand, gravel, and rock processing. The Rebel handles sand and gravel and rock crushing with equal effectiveness — making the crusher-conveyor combination a versatile solution across pit, quarry, and recycling applications.
Frequently Asked Questions
By continuously moving finished material away from the discharge point, a conveyor eliminates idle time caused by pile buildup and loader interference — allowing the crusher to run at its rated throughput without interruption.
Yes. Radial stackers are fully compatible with track-mounted mobile crushers like the Rebel. Browse R.R. Equipment's conveyor lineup for available options.
A mobile stacking conveyor paired with the Rebel Crusher offers the best balance of output improvement, ease of transport, and cost for smaller crews. As volume grows, upgrading to a radial stacker adds stockpiling capacity without changing the core setup.
R.R. Equipment offers financing options to help contractors invest in a complete system without tying up working capital. Contact our team to discuss available programs.
Conclusion
The Rebel Crusher is already one of the most productive compact crushing systems on the market. Add the right conveyor and you unlock its full potential — continuous throughput, organized stockpiling, lower labor costs, and a jobsite that runs without interruption.
Whether you’re recycling demolition concrete, processing asphalt, or producing aggregate for sale, a Rebel Crusher conveyor system is the most efficient way to maximize output and minimize cost on every project.
Contact the R.R. Equipment team to build the right setup for your operation, or explore our full product lineup to see everything we offer.