Concrete Crushers For Sale: Equipment Guides, Pricing & More

Concrete waste varies as much as natural stone or rock because its compressive strength depends on several factors:

• Aggregate hardness: Harder rock in the mix raises overall strength.
• Mix design: The cement-to-rock-to-sand ratio—and the quality of each—directly affects compressive pressure ratings.
• Reinforcement: Wire mesh or rebar (and its diameter) increases both strength and crushing difficulty.
• Age: Concrete keeps curing for decades; older pours can be markedly tougher (think Hoover Dam).

Because job-site washout and lightly reinforced slabs are much softer than factory floors or bridge decks, pick a crusher with enough horsepower and chamber design to handle everything from soft, unreinforced rubble to high-strength, steel-laden concrete. Matching crusher capability to the full spectrum of concrete strengths ensures efficient processing and protects your investment.

The size-to-production ratio needs to align with your typical projects. A 20-ton-per-hour crusher might be perfect for some renovation work, while highway contractors often need 100+ TPH capacity. Rather than oversizing, consider whether your crew can actually feed material fast enough to maximize the crusher’s potential output. 

Many of our customers find their medium-sized Rebel Crusher handles 90% of their projects perfectly, saving them from the $250,000 premium they would have paid for a larger machine that would sit idle half the time. 

Budget is always a consideration when making large equipment purchases. Medium crushers tend to be more affordable than larger machines and can often provide a great return on investment by handling a variety of tasks. 

The purchase price represents only about 40% of your five-year equipment cost. Be sure to calculate your complete operational expenses: 

• Fuel consumption (gallons per ton processed) 

• Jaw plates and wear parts replacement intervals 

• Labor requirements (one operator vs. two-person team) 

• Transportation costs between sites 

• Maintenance downtime percentage 

For example, a diesel crusher processing 5,000 tons monthly might consume $2,000-$3,500 in fuel alone—a significant factor when comparing models with different engine efficiencies. 

There’s a significant difference between “transportable” and “truly mobile” equipment. Ask yourself: How often will you move between sites? A crusher requiring four hours of setup time might be fine for month-long projects but completely impractical for jobs lasting just a few days. Track-mounted units offer rapid deployment but typically cost 30-40% more than their wheeled counterparts. 

When selecting a crusher, pay attention to the feed opening size and discharge settings. The feed opening determines how large the material can be to enter the crusher, while the discharge setting controls the size of the finished product. A larger feed opening might allow you to handle bigger material, but it could also result in lower quality finished products. Aim for a feed opening large enough to handle the bulk of your material while still allowing you to produce the desired output size. 

How easy is it to maintain the machine? Look for crushers that are known for their durability and ease of maintenance. A well-maintained machine can save you on downtime and repair costs over the long term. 

The amount of labor needed to operate your crushing equipment is another key factor. Fewer workers generally mean reduced labor costs. With the right machine, you can streamline your process and keep the workforce to a minimum. Additionally, the crusher’s efficiency will affect how quickly your team can complete tasks, so look for a machine that helps minimize downtime and keeps your crew productive. 

One of the biggest advantages of using a concrete crusher is the potential for significant cost savings. Without a crusher, large chunks of concrete must be loaded onto trucks and hauled away to landfills, which can be expensive. Transporting concrete waste to a disposal site incurs significant costs, from hauling fees to dumping charges. By crushing the concrete onsite, you reduce the volume of material, which cuts down on both transportation and disposal expenses. Instead of paying to dispose of waste material, you can reuse it right on the jobsite or sell it as recycled aggregate, adding value to the process.

Landfills and recycling centers charge fees to dispose of concrete waste, and these costs can quickly add up, especially on large projects. By processing the concrete onsite with a crusher, you can avoid these hefty dumping fees. This can result in substantial savings, particularly for contractors working with large quantities of concrete. Instead of paying to get rid of waste, you can reduce your fees or even eliminate them entirely, as you’re able to reuse the material. 

Crushing concrete onsite allows you to create recycled aggregate, which can be used in new construction projects. This is particularly beneficial if you’re working on a job that requires fill material or subbase material.  Crushed concrete can substitute for crushed stone or gravel. By reusing the material, you reduce the need to purchase new materials, lowering your overall project costs. In some cases, you can even sell the crushed material, creating a new revenue stream for your business. 

Using a concrete crusher helps contribute to more sustainable construction practices. By recycling concrete and reusing materials, you divert waste from landfills, reducing the environmental impact of construction activities. The energy savings and reduction in the extraction of new raw materials make concrete crushing an eco-friendlier alternative. This can be particularly important for companies aiming to reduce their carbon footprint and meet sustainability goals. 

Concrete crushers are designed to work efficiently, quickly breaking down large chunks of concrete into smaller, manageable pieces. This helps speed up the entire process, allowing workers to focus on other tasks while the crusher does the heavy lifting. By processing concrete onsite, you eliminate the need for offsite disposal and material transport, saving time and reducing the number of steps required to complete the job. This leads to faster project timelines and higher productivity. 

Having a concrete crusher on the jobsite provides flexibility. You can crush material as needed, directly where it’s required, without having to rely on outside sources for crushed aggregate. If the job changes or new material is needed, you can adjust the crushing process to meet the evolving demands of the project. This level of control helps ensure that your materials are available exactly when you need them, without delays. 

Crushing onsite not only reduces hauling costs for waste concrete but also for new materials. Instead of hauling crushed stone or gravel from a quarry back to the jobsite, you can use the recycled material as a base, subbase, or fill material. This cuts down on the need for hauling, reducing both costs and time spent on transportation. Additionally, if the project requires more aggregate in the future, you can always process more concrete from the site. 

Concrete crushers are versatile machines that can handle a variety of materials beyond just concrete. They can process asphalt, brick, and other types of construction debris, making them useful for a wide range of projects. This versatility means that you can rely on one piece of equipment to handle multiple types of material, saving both time and money in the process.